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  Materials and Processes

MATERIALS AND PROCESSES

The chemistry of a material formulation greatly affects the dispensing machine design. Additives such as fillers, catalysts and solvents are very common components of the final polymer formulation and further influence the final machine. Liquid Control and Decker have a wealth of knowledge in how to design a dispensing machine right from the start, taking in all the characteristics of most any material formulation in mind. Once the machine is designed we can then optimize a process that delivers the one- or multiple -component material exactly as it needs to be.

Typical Chemistries and Formulations we have standard solutions for:

Silicone Polymer Formulations

  • Thermal compounds
  • Liquid injection, fluoropolymers
  • Release coatings
  • Optically clear polymers
  • Gels
  • Filled RT cure potting compounds
  • Mold making silicones
  • Primerless adhesives and sealants
  • Caulks
  • Conductive compounds
  • Platinum catalysts

Epoxies

  • Amine cure
  • Anhydride, heat cure
  • Thermally conductive
  • Low cost filled potting materials
  • High purity optical encapsulants
  • Silver filled conductive
  • UV cure
  • Lightweight syntactics

Polyurethanes and Polyureas

  • Flexible foams and elastomers
  • Rigid Foams and elastomers
  • Optically clear elastomers
  • Filled Polyols
  • UV cure Elastomers
  • Polyester prepolymers
  • Polyether prepolymers
  • Solid curatives
  • Spray elastomers
  • Insulation foam

Acrylates

  • Filled resins
  • UV cure
  • Fast cure adhesives

Polyester/styrene
Lubricants
Fluxes
Reagents
Oils

Brazing Compounds

  • Water thin to paste viscosities
  • Ratios from 1:1 to over 100:1
  • Room temperature processing to over 100°C
  • Vacuum degassing less that 1 Torr
  • Abrasive filled materials
  • Shots from micro liters to hundreds of kilograms
  • Flow rates from <0.01 grams/sec to over 2 liters/sec
  • Injection, pour, spray
  • Robotic material dispensing
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