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Viscosity is the measurement of a fluid's internal resistance to flow. This is typically
designated in units of centipoise or poise but can be expressed in other acceptable
measurements as well. Some conversion factors are as follows:
100 Centipoise = 1 Poise
1 Centipoise = 1 mPa s (Millipascal Second)
1 Poise = 0.1 Pa s (Pascal Second)
Centipoise = Centistoke x Density
Newtonian materials are referred to as true liquids since their viscosity or
consistency is not affected by shear such as agitation or pumping at a constant temperature.
Water and oils are examples of Newtonian liquids.
Thixotropic materials reduce their viscosity as agitation or pressure is increased at a
constant temperature. Ketchup and mayonnaise are examples of thixotropic materials. They
appear thick or viscous but actually pump quite easily.
Paste viscosity is a vague term the viscosity of many materials but needs further
definition to design a machine. Some paste viscosity materials will seek their own level or
flow slowly and the shorter the time it takes, the easier they are to pump. Others do not
seek their own level or flow at all and require pressure to move them from the supply
container (cartridges. pails or drums) to the metering pump. These materials require special
consideration regarding their feeding into metering pumps to assure the metering pump does
not cavitate or to prevent air from being introduced into the material.
One way to differentiate between easy and difficult to flow pastes is to obtain Brookfield
viscosities using the same spindle at two different rotational speeds, usually a tenfold
difference (e.g. 1 RPM and 10 RPM). This will provide a"thixotropic index" for the
particular material. The higher the difference in viscosity at the two speeds, the more
thixotropic the material is and easier to pump.
To reduce the viscosity of paste materials to allow easier pumping, heat is often applied.
The following graph illustrates how a typical filled epoxy resin reduces in viscosity as
it is heated.
Solid materials at room temperature that are designed to be melted to allow pumping
require heating above their melt point before they become a liquid. Maintaining heat on this
material throughout the metering system (feed tank, pump, material supply hose, mixer, etc.)
is normally critical to preventing this material from resolidifying somewhere in the system.
A heated cabinet that encapsulates all wetted components of the machine is typically
employed instead of just heat blanketing the various components.
Typically, the closer the "A" and "B" materials are in viscosity, the easier they will
be to mix. The most difficult materials will have a high viscosity "taffy-like"
consistency for one-component with a water thin viscosity as the other component.
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Approximate Viscosities of Common Materials
(At Room Temperature-70°F)
|
|
Material
|
Viscosity in Centipoise
|
|
Water
|
1 cps
|
|
Milk
|
3 cps
|
|
SAE 10 Motor Oil
|
85-140 cps
|
|
SAE 20 Motor Oil
|
140-420 cps
|
|
SAE 30 Motor Oil
|
420-650 cps
|
|
SAE 40 Motor Oil
|
650-900 cps
|
|
Castrol Oil
|
1,000 cps
|
|
Karo Syrup
|
5,000 cps
|
|
Honey
|
10,000 cps
|
|
Chocolate
|
25,000 cps
|
|
Ketchup
|
50,000 cps
|
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Mustard
|
70,000 cps
|
|
Sour Cream
|
100,000 cps
|
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Peanut Butter
|
250,000 cps
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Viscosity Conversion Chart
The following viscosities are based on materials with a specific gravity of one.
|
Centipoise (CPS) or Millipascal (mPas)
|
Poise (P)
|
Centistokes (CKS)
|
Stokes (S)
|
Saybolt Universal (SSU)
|
1 |
0.01 |
1 |
0.01 |
31 |
2 |
0.02 |
2 |
0.02 |
34 |
4 |
0.04 |
4 |
0.04 |
38 |
7 |
0.07 |
7 |
0.07 |
47 |
10 |
0.1 |
10 |
0.1 |
60 |
15 |
0.15 |
15 |
0.15 |
80 |
20 |
0.2 |
20 |
0.2 |
100 |
25 |
0.24 |
25 |
0.24 |
130 |
30 |
0.3 |
30 |
0.3 |
160 |
40 |
0.4 |
40 |
0.4 |
210 |
50 |
0.5 |
50 |
0.5 |
260 |
60 |
0.6 |
60 |
0.6 |
320 |
70 |
0.7 |
70 |
0.7 |
370 |
80 |
0.8 |
80 |
0.8 |
430 |
90 |
0.9 |
90 |
0.9 |
480 |
100 |
1 |
100 |
1 |
530 |
120 |
1.2 |
120 |
1.2 |
580 |
140 |
1.4 |
140 |
1.4 |
690 |
160 |
1.6 |
160 |
1.6 |
790 |
180 |
1.8 |
180 |
1.8 |
900 |
200 |
2 |
200 |
2 |
1000 |
220 |
2.2 |
220 |
2.2 |
1100 |
240 |
2.4 |
240 |
2.4 |
1200 |
260 |
2.6 |
260 |
2.6 |
1280 |
280 |
2.8 |
280 |
2.8 |
1380 |
300 |
3 |
300 |
3 |
1475 |
320 |
3.2 |
320 |
3.2 |
1530 |
340 |
3.4 |
340 |
3.4 |
1630 |
360 |
3.6 |
360 |
3.6 |
1730 |
380 |
3.8 |
380 |
3.8 |
1850 |
400 |
4 |
400 |
4 |
1950 |
420 |
4.2 |
420 |
4.2 |
2050 |
440 |
4.4 |
440 |
4.4 |
2160 |
460 |
4.6 |
460 |
4.6 |
2270 |
480 |
4.8 |
480 |
4.8 |
2380 |
500 |
5 |
500 |
5 |
2480 |
550 |
5.5 |
550 |
5.5 |
2660 |
600 |
6 |
600 |
6 |
2900 |
700 |
7 |
700 |
7 |
3380 |
800 |
8 |
800 |
8 |
3880 |
900 |
9 |
900 |
9 |
4300 |
1000 |
10 |
1000 |
10 |
4600 |
1100 |
11 |
1100 |
11 |
5200 |
1200 |
12 |
1200 |
12 |
5620 |
1300 |
13 |
1300 |
13 |
6100 |
1400 |
14 |
1400 |
14 |
6480 |
1500 |
15 |
1500 |
15 |
7000 |
1600 |
16 |
1600 |
16 |
7500 |
1700 |
17 |
1700 |
17 |
8000 |
1800 |
18 |
1800 |
18 |
8500 |
1900 |
19 |
1900 |
19 |
9000 |
2000 |
20 |
2000 |
20 |
9400 |
2100 |
21 |
2100 |
21 |
9850 |
2200 |
22 |
2200 |
22 |
10300 |
2300 |
23 |
2300 |
23 |
10750 |
2400 |
24 |
2400 |
24 |
11200 |
2500 |
25 |
2500 |
25 |
11600 |
3000 |
30 |
3000 |
30 |
14500 |
3500 |
35 |
3500 |
35 |
16500 |
4000 |
40 |
4000 |
40 |
18500 |
4500 |
45 |
4500 |
45 |
21000 |
5000 |
50 |
5000 |
50 |
23500 |
5500 |
55 |
5500 |
55 |
26000 |
6000 |
60 |
6000 |
60 |
28000 |
6500 |
65 |
6500 |
65 |
30000 |
7000 |
70 |
7000 |
70 |
32500 |
7500 |
75 |
7500 |
75 |
35000 |
8000 |
80 |
8000 |
80 |
37000 |
8500 |
85 |
8500 |
85 |
39500 |
9000 |
90 |
9000 |
90 |
41080 |
9500 |
95 |
9500 |
95 |
43000 |
15000 |
150 |
15000 |
150 |
69400 |
20000 |
200 |
20000 |
200 |
92500 |
30000 |
300 |
30000 |
300 |
138500 |
40000 |
400 |
40000 |
400 |
185000 |
50000 |
500 |
50000 |
500 |
231000 |
60000 |
600 |
60000 |
600 |
277500 |
70000 |
700 |
70000 |
700 |
323500 |
80000 |
800 |
80000 |
800 |
370000 |
90000 |
900 |
90000 |
900 |
415500 |
100000 |
1000 |
100000 |
1000 |
462000 |
125000 |
1250 |
125000 |
1250 |
578000 |
150000 |
1500 |
150000 |
1500 |
694000 |
175000 |
1750 |
175000 |
1750 |
810000 |
200000 |
2000 |
200000 |
2000 |
925000 |
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