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VISCOSITY

Viscosity is the measurement of a fluid's internal resistance to flow. This is typically designated in units of centipoise or poise but can be expressed in other acceptable measurements as well. Some conversion factors are as follows:

100 Centipoise = 1 Poise
1 Centipoise = 1 mPa s (Millipascal Second)
1 Poise = 0.1 Pa s (Pascal Second)
Centipoise = Centistoke x Density

Newtonian materials are referred to as true liquids since their viscosity or consistency is not affected by shear such as agitation or pumping at a constant temperature. Water and oils are examples of Newtonian liquids.

Thixotropic materials reduce their viscosity as agitation or pressure is increased at a constant temperature. Ketchup and mayonnaise are examples of thixotropic materials. They appear thick or viscous but actually pump quite easily.

Paste viscosity is a vague term the viscosity of many materials but needs further definition to design a machine. Some paste viscosity materials will seek their own level or flow slowly and the shorter the time it takes, the easier they are to pump. Others do not seek their own level or flow at all and require pressure to move them from the supply container (cartridges. pails or drums) to the metering pump. These materials require special consideration regarding their feeding into metering pumps to assure the metering pump does not cavitate or to prevent air from being introduced into the material.

One way to differentiate between easy and difficult to flow pastes is to obtain Brookfield viscosities using the same spindle at two different rotational speeds, usually a tenfold difference (e.g. 1 RPM and 10 RPM). This will provide a"thixotropic index" for the particular material. The higher the difference in viscosity at the two speeds, the more thixotropic the material is and easier to pump.

To reduce the viscosity of paste materials to allow easier pumping, heat is often applied. The following graph illustrates how a typical filled epoxy resin reduces in viscosity as it is heated.

Solid materials at room temperature that are designed to be melted to allow pumping require heating above their melt point before they become a liquid. Maintaining heat on this material throughout the metering system (feed tank, pump, material supply hose, mixer, etc.) is normally critical to preventing this material from resolidifying somewhere in the system. A heated cabinet that encapsulates all wetted components of the machine is typically employed instead of just heat blanketing the various components.

Typically, the closer the "A" and "B" materials are in viscosity, the easier they will be to mix. The most difficult materials will have a high viscosity "taffy-like" consistency for one-component with a water thin viscosity as the other component.

Approximate Viscosities of Common Materials
(At Room Temperature-70°F)

Material

Viscosity in Centipoise

Water

1 cps

Milk

3 cps

SAE 10 Motor Oil

85-140 cps

SAE 20 Motor Oil

140-420 cps

SAE 30 Motor Oil

420-650 cps

SAE 40 Motor Oil

650-900 cps

Castrol Oil

1,000 cps

Karo Syrup

5,000 cps

Honey

10,000 cps

Chocolate

25,000 cps

Ketchup

50,000 cps

Mustard

70,000 cps

Sour Cream

100,000 cps

Peanut Butter

250,000 cps

Viscosity Conversion Chart

The following viscosities are based on materials with a specific gravity of one.

Centipoise (CPS) or Millipascal (mPas)

Poise (P)

Centistokes (CKS)

Stokes (S)

Saybolt Universal (SSU)

1

0.01

1

0.01

31

2

0.02

2

0.02

34

4

0.04

4

0.04

38

7

0.07

7

0.07

47

10

0.1

10

0.1

60

15

0.15

15

0.15

80

20

0.2

20

0.2

100

25

0.24

25

0.24

130

30

0.3

30

0.3

160

40

0.4

40

0.4

210

50

0.5

50

0.5

260

60

0.6

60

0.6

320

70

0.7

70

0.7

370

80

0.8

80

0.8

430

90

0.9

90

0.9

480

100

1

100

1

530

120

1.2

120

1.2

580

140

1.4

140

1.4

690

160

1.6

160

1.6

790

180

1.8

180

1.8

900

200

2

200

2

1000

220

2.2

220

2.2

1100

240

2.4

240

2.4

1200

260

2.6

260

2.6

1280

280

2.8

280

2.8

1380

300

3

300

3

1475

320

3.2

320

3.2

1530

340

3.4

340

3.4

1630

360

3.6

360

3.6

1730

380

3.8

380

3.8

1850

400

4

400

4

1950

420

4.2

420

4.2

2050

440

4.4

440

4.4

2160

460

4.6

460

4.6

2270

480

4.8

480

4.8

2380

500

5

500

5

2480

550

5.5

550

5.5

2660

600

6

600

6

2900

700

7

700

7

3380

800

8

800

8

3880

900

9

900

9

4300

1000

10

1000

10

4600

1100

11

1100

11

5200

1200

12

1200

12

5620

1300

13

1300

13

6100

1400

14

1400

14

6480

1500

15

1500

15

7000

1600

16

1600

16

7500

1700

17

1700

17

8000

1800

18

1800

18

8500

1900

19

1900

19

9000

2000

20

2000

20

9400

2100

21

2100

21

9850

2200

22

2200

22

10300

2300

23

2300

23

10750

2400

24

2400

24

11200

2500

25

2500

25

11600

3000

30

3000

30

14500

3500

35

3500

35

16500

4000

40

4000

40

18500

4500

45

4500

45

21000

5000

50

5000

50

23500

5500

55

5500

55

26000

6000

60

6000

60

28000

6500

65

6500

65

30000

7000

70

7000

70

32500

7500

75

7500

75

35000

8000

80

8000

80

37000

8500

85

8500

85

39500

9000

90

9000

90

41080

9500

95

9500

95

43000

15000

150

15000

150

69400

20000

200

20000

200

92500

30000

300

30000

300

138500

40000

400

40000

400

185000

50000

500

50000

500

231000

60000

600

60000

600

277500

70000

700

70000

700

323500

80000

800

80000

800

370000

90000

900

90000

900

415500

100000

1000

100000

1000

462000

125000

1250

125000

1250

578000

150000

1500

150000

1500

694000

175000

1750

175000

1750

810000

200000

2000

200000

2000

925000

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